These common mistakes when shipping hazardous materials can end up costing your business a lot of money.

Shipping hazardous materials have very little room for mistakes but very large consequences if done incorrectly. Mistakes when shipping hazmat materials can cause injury, damage to property, or endanger lives, so hazmat shipping should always be handled with tremendous caution.

Safe hazmat shipping is possible but requires diligence, communication, and attention to detail.

These are the most common mistakes companies make when shipping hazardous materials.

DEFINITION OF HAZARDOUS MATERIALS/DANGEROUS GOODS

First, let’s clarify what hazardous materials or dangerous goods are.

Many think of hazardous materials as things like explosives, gasoline, or acids. Yet, many common goods are hazardous when shipped, such as aerosol sprays, nail polish, alcohol, paint, dry ice, or cosmetics. Any substance or material that can pose a risk to health, safety, or property is a hazardous material or dangerous good.

SHIPPING HAZARDOUS MATERIALS VIOLATIONS

Hazmat safety regulations exist to keep people, property, and the environment safe. The Pipeline and Hazardous Materials Safety Administration (PHMSA) handle these regulations.

One reason you don’t want to make any hazardous shipping mistakes? Violations. Currently, hazmat regulation penalties are:

HAZARDOUS SHIPPING MISTAKE EXAMPLES

Many companies have made hazardous shipping mistakes. Here are some true scenarios. 

Example 1: Online Retailer

Fined $91,000

An online retailer shipped a package by air containing flammable liquid adhesive. The motor carrier discovered the product leaking from its container. The online retailer offered the shipment, not including the required shipping papers or emergency response information. The freight’s packaging was incorrect and not marked or labeled as required. Nor were the company’s employees trained in handling hazmat packages for shipment by air.

Example 2: Chemical Company

Fined $325,000

On two separate occasions, a chemical company shipped undeclared hazardous material that is illegal to transport by air. The chemical company allegedly shipped pints of acrolein, which can become explosive when combined with air. Neither shipment had the required shipping papers or emergency response information. Additionally, one of the shipments was not marked, labeled, or packaged as required. Employee training was also found to be non-compliant.

Example 3: Flooring Company

Fined $63,000

A flooring company shipped a package of hazardous freight. The motor carrier found a package leaking. The flooring company did not provide the required shipping papers or emergency response information, nor did they mark, label, or package the shipment as required. Additionally, employees were not trained to handle hazardous materials.

COMMON HAZMAT SHIPPING MISTAKES

Failing to Label and Declare Goods Properly

Failing to label and declare hazardous goods is one of the most common shipping mistakes. Transparency is critical at every level to ship hazardous materials without mistakes.

All hazardous freight must have the proper UN hazmat labels or hazmat placards to identify their contents. Shippers must also disclose the information on the shipper’s declaration form.

Failing to properly mark, label, and declare your hazardous materials keeps employees from knowing what kind of materials they are handling, which hazard class they belong to, and what kind of precautionary measures they need to take. In the end, improper labeling and declaration can be an endangerment.

Not Accounting for Differences in Modes of Transportation

Regulations on certain hazardous goods and packaging methods can vary based on which mode they’re shipped with.

Take dry ice as an example. It has different regulations when shipped by ground than when by air. Another example is magnetized material. It’s only subjected to regulation restrictions when transported by air due to the interference it can cause to aircraft instruments.

That’s why it’s important to confirm the mode of transportation when shipping hazardous materials before packing, marking, labeling, and documenting everything. This way, you and your logistics provider know the exact shipping requirements needed.

Lack of Familiarity with Specific Regulations for Each Substance

The USDOT provides detailed tables of hazardous materials and their specific regulations for each classification. This includes specific information such as what packaging to use or transportation modes to ship. It’s your company’s responsibility to be knowledgeable and familiar with those regulations. Even still, ignorance of these regulations is a common mistake when shipping hazardous materials.

Assuming Goods Aren’t Hazardous

There are many materials that the average person wouldn’t think of as hazardous. Assuming goods aren’t hazardous materials when they are is a common mistake that happens when employees aren’t properly trained on hazmat and dangerous goods. As a result, they lack the required knowledge to differentiate what is and isn’t hazardous. This risks transporting hazardous material without being packaged, labeled, and communicated in the correct manner.

This mistake has the potential to cause catastrophic consequences depending on the product, the transportation mode, and several other factors. Ensure your employees are trained and when in doubt, don’t assume. Take the extra time to research the material if needed and follow hazardous protocol when applicable.

Some common items that are assumed to be non-hazardous are:

Letting Untrained Employees Handle Hazardous Materials

What’s the easiest and most important way to avoid hazardous material shipping mistakes? Make sure your employees are trained in hazmat shipping.

Many of these mistakes happen due to untrained employees handling hazmat shipments. Therefore, employees need to undergo formal training and show competence under supervision before handling hazardous goods on their own. Additionally, employees should frequently be reeducated to stay keen on hazmat shipping requirements.

Not Following Exact Instructions for Packaging by the Manufacturer

Hazardous material packaging is designed to meet regulatory requirements. Many hazmat packaging manufacturers will include detailed instructions on how to use their packaging for safe and compliant shipping. It’s important that employees have access to these instructions and understand them completely.

Thinking Any Mistakes Will be Overlooked

It can be easy to think your business won’t get caught with a hazmat shipping violation. Yet, as noted by the examples above, it can and does happen. As the U.S. government remains vigilant in cracking down on hazmat shipping violations, fines continue to increase, making it even more financially smart to stay compliant. Not to mention that those violations can cause harm to the environment or people. No matter what, risking a hazmat shipping violation is never worth it.

AVOID HAZARDOUS SHIPPING MISTAKES WITH AN EXPERT

Everyone makes mistakes sometimes, but when it comes to shipping hazardous materials, it’s crucial to do all you can to reduce them. Now that you know the most common mistakes when shipping hazmat, you can be more aware of avoiding them.

An easy way to help stay compliant when shipping hazardous materials is partnering with an expert knowledgeable in its regulations, like Trinity Logistics. We’ve been in the business of arranging hazardous shipments in several modes for over 40 years. We’ve also been Responsible Care certified since 2009.

If you’re looking for a reliable partner to help you with shipping your hazardous materials, consider Trinity Logistics. We can help take the guesswork out of keeping your hazmat shipments compliant.

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What is Responsible Care®?

According to their website, Responsible Care® is the chemical manufacturing industry’s environmental, health, safety and security performance initiative. It is an international improvement initiative of the chemical industry. Companies of the American Chemistry Council (ACC) carry out Responsible Care®. Choosing a 3PL that is part of the Responsible Care® program can be a benefit to your company, especially when shipping chemicals.

Why is it beneficial to choose a 3PL that is Responsible Care® certified?

Working with a Responsible Care® certified broker holds many advantages for your company. The 3PL will:

As of 2018, there are only 103 Responsible Care® Partner companies.

Only 24 of those are 3PLs.

How does Trinity Logistics use Responsible Care® when arranging chemical shipping?

Trinity Logistics has been Responsible Care® certified since 2009. Unlike most brokers, we carry Pollution Liability coverage. We chose to carry such insurance with Environmental, Health, Safety, and Security (EHS&S) in mind. Spills happen and need to be remedied immediately. Pollution Liability covers costs associated with pollution clean-up, and liability claims for pollution-related injuries, illnesses or death.

Our main goal as a company is continuous improvement. To do better today than we did yesterday. We do this by selecting approved carriers given the information our customers provide regarding their chemical shipment.

Trinity Team Members mitigate risk to our customers and carriers through carrier vetting and thorough communication.

Carrier vetting

Carrier vetting avoids the selection of carriers not approved for particular shipments. Doing so reduces the risk for the loss of containment.

Only trained Team Members can select approved carriers for hazardous shipments. Required training takes place each year for those Team Members involved. This annual training keeps those Team Members up to date with any regulations or process changes regarding hazmat certification. Operating procedures are in place for shipments that need specific certifications, such as hazmat or Customs Trade Partnership Against Terrorism (CTPAT).

We have an entire team dedicated to vetting motor carriers. Our Carrier Relations & Development Team must verify the motor carrier’s operating authority, insurance, certifications, etc. before the carrier may be added in our database as an “approved” carrier.

Operations training

Our onboarding for new Team Members is extensive. Ongoing training is required to maintain the knowledge needed by a Team Member.

Trinity has a complete program to manage its process with chemical transportation. This includes compliance with the Department of Transportation (DOT) and Occupational Safety and Health Administration (OSHA) requirements using system wide operating procedures.

Operations Team Members have a role in the sharing of this information. Team Members make sure information is correct and meets standards with our customers. They create shipping documents and communicate that information with the drivers. Communication is the most important part of process safety and is kept open with our customers, carriers, and our Compliance Team.

Outside of Arranging Chemical Shipping

Responsible Care® is much more than preventing and taking care of chemical spills. Responsible Care® is all about sustainability; how we take care of this earth now, so it is still here in the future.

Trinity has Responsible Care® rooted in its company culture. It is a green, environmentally friendly way of life that we have taken ahold of.

As stated by our point person for our Responsible Care® Management System,

Trinity’s purpose is to “continually improve people’s lives by constantly striving to be our best”. Implementing the Responsible Care® Management System, RCMS, drove greater visibility and accountability. It became an integral part of our daily operations. Having this system in place allows us to reduce risk and strive towards a sustainable future.”

Examples of our Responsible Care® initiatives at our offices include:

We perform regular checks on our environmental, health, safety, and security performances. We then measure and define our improvement objectives.

Trinity Logistics upholds Responsible Care to keep all of our stakeholders safe. This includes our customers, carriers, Team Members, and our community.

Discover how our chemical customer, Albaugh, came to chose Trinity Logistics as their one source logistics provider in our case study.

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Read more about what goes into shipping chemicals safely in our blog post, Chemical Shipping and Storage: What You Need to Know.

If you’re ready to work with a transportation provider that is Responsible when shipping chemicals, click the link to get started. Request A Quote

Originally posted February 3, 2020. Updated July 14, 2020 by Christine Griffith

If you play a big role in the transportation and logistics industry, you know that a lot of behind-the-scenes work has to take place to arrange a shipment. There are additional requirements, monitored by the Federal Motor Carrier Safety Administration (FMCSA) and Department of Transportation (DOT), to ensure shippers are compliant in how they ship hazardous materials. For those who arrange transportation, you’ll want to find a trusted source for shipping hazmat – which is something we’ve been arranging for more than 40 years.

In the automotive, agricultural, industrial, and specialty chemical fields, there are different requirements for transportation of hazardous materials, known as hazmat shipping. Not only do we have the best operating procedures in place to ensure safety in arranging transportation for hazmat chemicals, but we also have the right contacts in place with reliable trucking companies. Read more to find out how we can save you time, money, and headaches when it comes to shipping hazmat.

Are you shipping hazmat freight? We understand your logistics has some additional requirements and we wanted to help. Watch our quick video and find out what you need to know about hazmat shipping.

What shipments are Hazmat Shipments?

While the word “hazmat” may sound daunting, the materials considered in this realm are necessary to keep the economy moving. Industries requiring hazmat materials include farming, manufacturing, mining, the medical field, and more. While hazmat shipments are needed every day, there are necessary security measures put into place to make sure these materials are transported safely.

Hazmat Certification

FMCSA regulates hazmat shipping. To qualify to haul a hazmat load, both the carrier must have a hazmat certificate registered with the DOT, and the driver performing the load must have a hazmat certificate on their CDL. Our compliance team monitors carrier certificates and ensures trucking companies and drivers are adhering to these regulations before arranging hazmat loads. This ensures best possible safety in transit with trained, qualified drivers, while helping mitigate risk for customers.

Tanker Endorsement

In 2014, the Federal Motor Carrier Safety Administration (FMCSA) rolled out a new regulation meant to keep the roads safe from commercial drivers carrying large amounts of liquid or gaseous freight without the proper training. All states began enforcing this regulation in July 2015. In order to make these changes, the FMCSA changed the definition of “tanker endorsed,” meaning even those who are driving dry vans, reefers, flatbeds, and box trucks were required to hold a “tanker endorsement” on their CDL. Our Carrier Relations team works with our carriers to make sure those hauling hazmat loads have this education under their belt. Read more about these requirements in our blog about the regulation.

Hazmat Capacity

When shipping hazmat, it can become tough to find a carrier for your shipment, especially in harder to service specialty moves or those requiring additional certification. We’re in compliance with the requirements set forth in the Department of Transportation HM-232 Hazmat security plan regulations. Thanks to our relationships with specialty hazmat carriers, we can help you with capacity for your hazmat shipping needs – even if they are harder to service.

Responsible Care ®

In 2009, we became part of the Responsible Care ® Partnership Program to further our dedication to the chemical shipping industry.  As part of this partnership, Trinity has committed to following Responsible Care’s program, through endorsing their guiding principles; measuring and publicly reporting our performance on an annual basis;  implementing the Responsible Care Product Safety Code, Process Safety Code and Security Code; implementing the Responsible Care Management System ® to achieve and verify results; and obtaining independent certification that a management system is in place and functions according to professional specifications. As a Responsible Care ® partner, we are committed to improving our environmental, health, safety, and security performance for all of our functions. You can find out more on how Trinity implements Responsible Care ® in our blog here. 

Choose to save time, money, and headaches with your hazmat shipping.

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Originally published April 20, 2017. Updated by Christine Griffith.